Sabtu, 09 Februari 2013

Material Management


MATERIAL MANAGEMENT


Material managament
is  a coordinating function responsible for planning and controlling material flow. Its objectives are as follows :
  1. Maximize the use of the firm’s resources.    
  2. Provide the required level of customer service.
The cycle of material management :

Resource Extraction
is a Choosing raw materials for the production process

Material Processing
The process of extracting to provide raw materials for the production process.

Product, Design, and manufacturing
Use a 4w + 1 h :         
What (What kind of stuff that will be made)
When (When in the production of goods will)
Who (who will Produced)
Where (where the goods will be produced)
How (How many in the production of goods will)

Distribution and Retail
The activities involved in moving goods, beginning of the production proses, and the end of the production process to the customer. the actifity involved are as follows transportation,distribution inventory, warehousing, packaging, material handling, order entry.

Purchase and use
The stages in which the customer purchase and use of a product.


Production Planning System
A system of planning using various processes, a machine, equipment, skill labor and materials to produce a product. there are five major levels in production planning system :
  1. strategic business plan
  2. production plan (sales operations plan)
  3. master production schedule
  4. master requirements plan
  5. puchasing and production actifity control
Material Requirements Planning
Is a planning activities of a material to all components and raw material  when needed according to the timetable primary production. the activity in material Requirements Planning :
  • Master production schedule
  • Incentory records
  • Bill of Material

Manufacturing Just in time

Eliminate or dispose of all the waste and make continuous improvements to the productivity.its purpose is to provide added value to the user, providing it with the number of components at the right time and place.


Economic Order Quantitiy (EOQ)
Is the quantitiy order of the most economical to purchase carried out on each time a purchase in order to effectively and efficiently in production costs and storage.eoq is very important because when booking/purchase should be made and how much the amount that must be requested in order to be effective and cost efficient.























Rabu, 19 Desember 2012

Summary Supply Chain Management


SUPPLY CHAIN MANAGEMENT
Warehouse
Warehouse 
Warehouse is the storing of goods for production or production results in a certain amount of time and vulnerable who then distributed it to the intended location based on the selection.

Why Warehouse Important ?
Value Added Center 
warehouse not only serves as a storage of the goods, but it has a much more complex functions in
providing added value.
Example : in the warehouse of goods not only saved, but could also in the raft again.

Distribution to Customer
the barn can directly supply goods to customers without having to go through a
distributor. Moreover, it also can save you time. 
Example : sheds can be directly mendistrobusikan the goods to the customer, without   
                 having to go through     
                 an intermediary. so come on time reducing kost, average order value  
                 fulfillment to customers 
                 become more effective and efficient.

Planing Capacity Product
in planning the production of a number of items, please note the amount of capacity that can be
stored in theshed for his penympanan efficiency achieved and the risk of excess goods.
Example : to process an item, please pay attention to the availability of storage space in the
                 warehouse sothat the goods are not excessively can cause harm or expired.


Warehouse advantages
Damage
Ex : If the goods are put at any place would cause damage, because it is not secure and controlled
       with the good.

Overload
Ex : the availability of places in the warehouse is used as the basis for the calculation of the amount
       of goods that will be produced.

Loss
Ex : If the goods are placed in a safe place, then the item can be at risk of being damaged.

Expired
Ex : If the goods are not placed in a safe place so that good will kadalursa faster than the specified
       time.


Warehouse Role's
Movement and Storage Function
The most basic function of a warehouse is a place of storage of the goods. And the movement of raw 
materials into semi-finished and finished goods.

Order fillment Function
The activities receiving goods from manufacture or supplier and to meet requests from other
branches or customers. make the warehouse as a major focus of logistics as a function of the service.

Distribution and Consilidation Function
Ensure delivery of sales and marketing and product information to the customer as a selling
point (point of sale).


Warehouse Roles's Paradgm

Old Paradigm                                                                             New Paradgm
Aspect Cost:                                                                               Aspect Cost :
Cost Center                                                                                Asset Center
Investment Center                                                                       Value Added Center

Aspect Function :                                                                        Aspeck Function :
Storage Function                                                                         Movement and Storage Function
Shipping Function                                                                       Order fillment Function
                                                                                                     Distribution and Consilidation


Material Handling In Warehouse

1. The characteristics or types of goods
    Ex : solid, liquid, gas, or soft, easy foul, hard, heavy, high or low cost,  correlation with other goods, Etc.

2. From which it earned & how send it (Why should handling and special treatment or not).

3. What happened on goods in a warehouse ( assembly, packaging, Labeling, Pricing ).

4. End purpose of that, who need it & for what purposes.

Activity at warehouse
1.Receiving
Receiving is the whole set of activities includes acceptance of all of the material that went into the 
warehouse, ensuring the quality and quantity of materials as in-order, payment for material that is 
stored to the function of the organization that require.

2.Prepackaging
Prepackaging performed inside the warehouse when the product is received from the supplier 
wholesale-shaped (large) and packed one by one based on the amount of merchandise or a 
combination with other goods. Some of the items to be done re pack if the pack restarted it can 
improve the performance warehouse.

3.Putaway
Putaway is the process of laying the items in storage. Including material management, verification 
of site and placement of goods.

4.Storage 
Storage is the storage of merchandise when waiting is needed. Storage method depends on the 
size and number of items and the form of the care of the merchandise and its place
5.Order picking 

Order picking is the process of removing the items from storage to meet a specific request. This is 
the basic services provided to the customer warehouse and the main function of the basic design of 
the warehouse.

6.Packaging dan atau pricing  
Packing and or pricing can be done as an option after the picking. As in similar goods, prepacking 
function or variegated in store in form box to make it easier. The goods are repackaged while 
waiting for the time it takes.

7.Sortation dan atau accumulation
Sortation and accumuliation sort and count the items that you want to pick into the order in which 
they should be carried out when the order exceeds one type of goods and had not calculated at 
the time of packing.

8.Packing dan shipping
Packing and shipping includes checks completeness of orders, packing merchandise into the 
appropriate, prepare a document shipping (including packing lists, addresses and bills), whereas 
the goods in order to know the cost of shipping.

9.Cross Docking
Is a typical warehousing where products from various suppliers is received in the warehouse 
facility which is then coupled to the same delivery destination, then sortied with the time as soon as 
possible without having to be stored in the shed.